PET Film Technical Data Sheet
- Material family: PET film, polyester film, and BOPET film for industrial converting
- Density reference: general clear PET film is commonly estimated at 1.38-1.40 g/cm3
- Calculation focus: thickness conversion, GSM, roll weight, yield, and load estimation
- Mechanical data: MD/TD tensile strength, elongation, modulus, shrinkage, and flatness
- Optical data: transmittance, haze, gloss, clarity, color tone, and visible defects
- Processing data: dyne level, corona treatment, COF, roll quality, and surface stability
A PET Film Technical Data Sheet is used to compare polyester film grades before coating, printing, lamination, slitting, die cutting, insulation use, clean-surface converting, functional coating, or adhesive-layer processing. This reference explains the density of pet film, the density of polyester film, thickness conversion, GSM, roll weight, pet film mechanical properties, pet film optical properties, dyne level, corona treatment, COF, and dimensional stability. For GSM, roll weight, yield, and finished structure review, use polyester film density calculation together with PET mechanical and optical data. Values are typical references only. Final approval should be based on the actual grade, surface treatment, testing method, storage condition, and real production process. Where a project needs a material-level optical constant rather than haze or transmittance alone, review PET film refractive index measurement data, including wavelength, temperature, and film-direction reporting.
For roll supply, coating and converting choices, see our PET films for industrial processing applications.
PET Film and Polyester Film Data Meaning
PET film and polyester film usually describe the same industrial material family: polyethylene terephthalate film. For a practical explanation of how these names affect sourcing language, surface treatment, and sample approval, read our PET vs polyester film guide before comparing grades only by thickness or density. BOPET film means biaxially oriented PET film, produced by stretching the material in both machine direction and transverse direction. This orientation improves strength, stiffness, dimensional stability, and web handling compared with many non-oriented plastic films.
A polyester film technical data sheet should show how each value affects processing. When the material choice is between PE protective film and PET film for converting, this PE vs PET film test comparison shows which data points should be checked before selecting a trial roll.
Density affects GSM and roll weight. MD/TD tensile data affects web tension and shrinkage balance. Optical data affects visibility and inspection. Dyne level affects wetting. COF affects winding, feeding, blocking, and registration stability. For material teams still comparing BOPP and polyester film, this BOPP vs PET film selection guide explains how these data points affect printing, coating, slitting, and die cutting decisions.
Density, GSM and Roll Weight Calculation
The density of pet film is a base value for GSM, roll weight, square-meter yield, load calculation, and cost comparison. General clear PET or BOPET film is commonly estimated at 1.38-1.40 g/cm3, and 1.39 g/cm3 is often used for quick calculation. The density of polyester film can change with pigments, fillers, matte additives, anti-static additives, primer layers, release layers, hard coatings, conductive coatings, or other surface treatments.
Conversion / Formula | Reference Value |
1 g/cm3 | 1000 kg/m3 |
1.39 g/cm3 | 1390 kg/m3 |
1 mm | 1000 um |
1 mil | 25.4 um |
GSM | thickness in um x density in g/cm3 |
Roll weight kg | width m x length m x thickness um x density g/cm3 x 0.001 |
Example | Calculation Result |
50 um film at 1.39 g/cm3 | 69.5 g/m2 |
100 um film at 1.39 g/cm3 | 139.0 g/m2 |
188 um film at 1.39 g/cm3 | 261.3 g/m2 |
1.0 m x 1000 m x 100 um roll | 139.0 kg |
1.2 m x 2000 m x 23 um roll | 76.7 kg |
For unit conversion, GSM, yield, and roll-weight checks, use the PET film density and roll-weight technical data.
PET Film Mechanical Properties
Pet film mechanical properties should be checked in both MD and TD. MD is the machine direction, following film travel. TD is the transverse direction across the film width. Because PET film is oriented, tensile strength, elongation, modulus, and shrinkage can differ between these two directions.
Property | Typical Reference Range | Common Method | Processing Meaning |
Tensile strength MD / TD | 150-260 MPa, grade dependent | ASTM D882 | Web tension, slitting, rewinding, lamination stress |
Elongation at break MD / TD | 70-140%, grade dependent | ASTM D882 | Break resistance and stress relaxation |
Elastic modulus | 3.5-5.2 GPa, grade dependent | ASTM D882 | Stiffness, flatness, die-cut stability |
Thickness tolerance | often +/-3% to +/-10%, grade dependent | Micrometer / internal method | Coating control, yield, part dimension |
Heat shrinkage MD / TD | grade, time, and temperature dependent | ASTM D1204 / internal method | Registration, curl, dimensional change |
Thermal Shrinkage and Dimensional Stability
PET film is often selected when dimensional control is important, but shrinkage must be tied to test condition. The same material can show different results at 105 C and 150 C. Free-shrink testing can also differ from a process where the film is under web tension, lamination pressure, coating stress, or adhesive stress.
For coating, printing, lamination, slitting, die cutting, insulation layers, clean-surface converting, and adhesive-layer processing, confirm MD and TD shrinkage separately. Test temperature, dwell time, film state, tension, pressure, and storage condition should match production as closely as possible. Practical results to watch include registration shift, edge wave, curl, shrink mark, and part-size change.
PET Film Optical Properties
Pet film optical properties should be judged by visual and inspection requirements. A film described as clear may still differ in haze, gloss, clarity, color tone, surface roughness, and defect level.
Optical Item | Typical Check | Practical Meaning |
Light transmittance | ASTM D1003 / optical meter | Visible light passing through the film |
Haze | ASTM D1003 | Light scattering and cloudy appearance |
Gloss / clarity | Gloss meter / visual or instrument check | Reflection, brightness, and image sharpness |
Surface defects | Light table / camera / visual check | Gels, black specks, scratches, coating marks, roll marks |
Surface Tension, Dyne Level and Corona Treatment
Surface tension shows whether the film surface can be wetted by ink, coating liquid, primer, adhesive, release coating, or functional coating. It is usually measured in dyne/cm. Untreated PET film may be suitable for non-coated use, while printing, coating, and lamination often require corona-treated or chemically treated surfaces.
Surface Condition | Typical Reference | Practical Meaning |
Untreated PET surface | around 40-42 dyne/cm or higher | Basic surface, limited wetting for some systems |
Corona treated surface | 50-56 dyne/cm, grade dependent | Improved wetting for ink, coating, adhesive, and lamination |
Stored treated film | Recheck before use | Dyne level can decline during storage |
COF and Web Processing Stability
COF, or coefficient of friction, measures how easily a film surface slides against another surface. Static COF relates to start-up movement. Kinetic COF relates to sliding during continuous movement. COF affects winding, unwinding, feeding, printing, coating, lamination, slitting, die cutting, stacking, and blocking.
COF Condition | Possible Processing Risk |
COF too high | Blocking, hard unwinding, feeding drag, sticking sheets, unstable tension |
COF too low | Telescoping, roll slippage, poor registration, sheet misfeed, unstable stacking |
Uneven or changed COF | Wrinkles, web drift, coating streaks, blocking, feeding variation |
Data-Focused TDS Reference Table
Item | Typical Reference / Range | Test or Check Method | Production Use |
Density | 1.38-1.40 g/cm3 for general clear PET | ASTM D1505 / grade data | GSM, yield, roll weight |
Thickness | 6-350 um common converting range | Micrometer / internal method | Stiffness, coating, die cutting |
Tensile strength | 150-260 MPa | ASTM D882 | Web strength and tension |
Elongation | 70-140% | ASTM D882 | Break and stress behavior |
Modulus | 3.5-5.2 GPa | ASTM D882 | Flatness and stiffness |
Shrinkage | grade, temperature, time, and direction dependent | ASTM D1204 / internal method | Dimensional control |
Transmittance / haze | grade dependent | ASTM D1003 | Light transmission and clarity |
Surface tension | 40-56 dyne/cm typical reference range | Dyne test / ASTM D2578 reference | Wetting readiness |
COF | grade and surface dependent | ASTM D1894 | Winding and feeding |
Edge and roll quality | no severe dust, burrs, wrinkles, telescoping, or loose winding | visual / machine trial | Stable conversion |
FAQ
What should a PET Film Technical Data Sheet include?
It should include density, thickness, GSM or yield, roll weight logic, MD/TD tensile strength, elongation, modulus, shrinkage, optical data, surface tension, COF, roll quality, test methods, and approval conditions.
What is the typical density of PET film?
The density of pet film is often estimated at 1.38-1.40 g/cm3 for general clear PET or BOPET film. This equals 1380-1400 kg/m3. Coated, matte, white, filled, or treated polyester film may have a different actual density.
How do I calculate PET film roll weight?
Use this formula: roll weight kg = width m x length m x thickness um x density g/cm3 x 0.001. For example, 1.0 m x 1000 m x 100 um x 1.39 x 0.001 = 139 kg before adding core, coating, liner, and packaging weight.
Why do dyne level and COF need separate checks?
Dyne level shows whether the film surface can be wetted by inks, coatings, adhesives, or primers. COF shows how the film slides during winding, unwinding, feeding, printing, coating, lamination, and die cutting. A film can have good dyne level but still run poorly if COF, flatness, or surface cleanliness is unsuitable.






